5’x10′ E Series Fiber LASER
System Includes:
About This Piranha Product
Piranha fiber LASER metal cutting machines are built with reliability and economy in mind. These tough machines use proven technology to ensure precision and reliability throughout their service life. This special combination of durability and cost efficiency provides maximum value for steel processors.
CUTTING TABLE WITH FUME EXTRACTION SYSTEM
NOTE: Piranha E-Series LASERs come with an axial blower fan to remove smoke and particles from the enclosure. Best performance is obtained by including the optional dust collector for steel or aluminum cutting.
FIBER LASER RESONATOR
GRAPHICAL CNC CONTROL WITH CYPCUT
Piranha E-series LASERs include a graphical CNC control with Cypcut software. It is a control system and software designed for sheet metal fabrication. Individual or multiple parts are imported as DXF files and can be nested automatically or manually. No knowledge of G- and M-codes is required.
Cypcut software is available as a free download and can be installed on any number of computers for offline programming at no additional cost. The completed nests can be directly transferred to the LASER CNC control via a network connection.
Features include:
Service, training, and support of the CNC control and Cypcut is provide by Piranha.
| Machine Model | Piranha LASER E510 |
| LASER Type | Fiber |
| LASER Power | 1.0kW |
| Optional LASER Power | 2.0kW, 3.0kW |
| Drive Type | X-Axis – Helical Rack and Pinion Y-Axis – Helical Rack and Pinion Z-Axis – Ballscrew |
| Metric | Imperial | |
| Max Working Area | 1530 x 3054 mm | 60.25 x 120.25 inch |
| Positioning speed – X axis | 80 m/min | 3,150 IPM |
| Positioning speed – Y axis | 80 m/min | 3,150 IPM |
| Positioning speed – Z axis | 60 m/min | 2,362 IPM |
| Accelerations – X and Y axis | 5.9 m/s2 | 0.6 g |
| Positioning Accuracy – X & Y | 0.1 +/- mm | 0.004 +/- inch |
| Repeatability | 0.1 +/- mm | 0.004 +/- inch |
| Max Cutting Speed | 80 m/min | 3150 IPM |
| Carbon steel | 9.5 | mm | 0.375 | Inch |
| Stainless steel /N2 | 4.75 | mm | 0.187 | Inch |
| Aluminum | 4 | mm | 0.157 | Inch |
| Carbon steel | 19 | mm | 0.750 | Inch |
| Stainless steel /N2 | 7.9 | mm | 0.312 | Inch |
| Aluminum | 7.9 | mm | 0.312 | Inch |
| Carbon steel | 19 | mm | 0.750 | Inch |
| Stainless steel /N2 | 9.5 | mm | 0.375 | Inch |
| Aluminum | 9.5 | mm | 0.375 | Inch |
*NOTE: When cutting at or near the maximum material thickness for each process, it may be necessary to compensate for variations in material chemistry, surface condition, and thickness deviation from lot to lot. Some situations may require the use of LASER-grade materials.
| GAS | PURITY | CONSUMPTION |
| Oxygen (Mild Steel Cutting) |
99.95% | 40 ~ 350 scfh @ 140 PSI 19 ~ 165 L/min @ 9.5 Bar |
| Nitrogen (Stainless, Aluminum Cutting) |
99.8% | 320 ~ 3000 scfh @ 300 PSI 150 ~ 1400 L/min @ 20 Bar |
NOTE: Customer shall install and utilize bulk liquid and bulk liquid nitrogen storage tanks. Using portable tanks for O2 or N2 will create additional chances of contamination entering the gas supply lines and the cutting head due to frequent tank changes. Contamination will cause cutting head lens failure and thus cause machine down time and additional operating expense.
| ITEM | VOLTAGE | CURRENT |
| Machine, Resonator (2kW, 3kW), Chiller | 480/3/60 VAC (WYE TYPE) |
50A |
| Dust Collector | 480/3/60 VAC (WYE TYPE) |
32A |
| Resonator (1 kW only) | 220/1/60 VAC | 20A |
NOTE: Transformers are available for other voltages. Contact Piranha for more information.
The Piranha E-510 must be located in an area which has the following ambient conditions:
NOTE: Piranha requires that the LASER and chiller remain on at all times to avoid costly damage from condensation.
ProNEST® LT UNLIMITED
ProNest® LT UNLIMITED is a powerful CAD/CAM nesting software designed for light industrial, mechanized cutting in production environments. It provides a single software solution for all your conventional plasma cutting machines. ProNest® LT UNLIMITED helps fabricators and manufacturers increase material savings, boost productivity, reduce operating costs, and improve part quality by offering the right level of cutting expertise for your needs. It also supports Hypertherm SureCut™ technology, including easy setup, optimized process parameters, and easy trouble shooting. In addition, ProNestLT® UNLIMITED is backed by Hypertherm’s global network of professionals, meaning you’ll always have access to the service and support you need.
| FEATURE | BENEFIT |
| Part design and development |
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| CAD/CAM import and conversion |
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| Job Set-Up |
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| SureCut™ technology and built-in process expertise |
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| Interactive manual nesting |
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| Detailed reporting |
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| Automatic Nesting |
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| Common-Line Cutting |
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| Chain and Bridge Cutting |
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| Skeleton Cut-Up |
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Consumable kits are available which provide a starting stock of items that are recommended for a range of LASER cutting applications.
| E-SERIES CONSUMABLES | ||
| QTY | P/N | DESC |
| 1 | 339805 | Nozzle, 1.5H, 1 layer |
| 3 | 339806 | Nozzle, 2.0H, 1 layer |
| 3 | 339807 | Nozzle, 2.5H, 1 layer |
| 1 | 339813 | Nozzle, 1.2H, 2 layer |
| 3 | 339815 | Nozzle, 1.5H, 2 layer |
| 2 | 339819 | Nozzle, 3.0H, 2 layer |
| 1 | 339820 | Nozzle, 4.0H, 2 layer |
| 2 | 339821 | Nozzle, 2.5H, 2 layer |
| 10 | 339751 | LOWER COVER GLASS 30mm x 5mm PMD30T5 |
| 3 | 339752 | UPPER COVER GLASS 21.5mm x 2mm PMD21.5T2 |
| 3 | 339822 | Seal ring 32×26×3 |
| 3 | 339823 | Ceramic ring FC-02 |
| 1 | 339750 | COVER GLASS HOLDER |
The Remote CNC Control Station is located at the rear of the LASER enclosure and includes dual monitors and a keyboard. The main CNC control screen and video feed is mirrored. This system allows for LASER operation when loading or unloading the pallets.
Piranha recommends an optics servicing area to be located away from manufacturing areas. This area must have minimum air movement and a dust free environment. For best results, we recommend purchase of a laminar flow box located in an office area.
NOTE: Optics contamination is the leading cause of premature cutting head failure. It is important that optics, such as cover slides, are changed in an extremely clean environment. This area will also be used for on-site cutting head maintenance (to be done by our technicians).
Oxygen (O2) and nitrogen (N2) are the most common assist gases used when cutting metals with a fiber LASER. Air is a combination of both O2 (21%) and N2 (78%), small amounts of argon and carbon dioxide, and trace amounts of other gases and water vapor.
Air cutting provides many of the benefits of N2 cutting along with increased cutting speeds in thicknesses 10ga (0.135″) and thinner and significantly lower cutting gas costs.
Air used in LASER cutting must be available with the correct purity, dryness, pressure, and flow. Typical shop air compressor systems are unable to deliver the air quality and performance necessary. A dedicated air compressor system is required.
SUPPORTS ONE MACHINE
| D50-V30 | |
| Air Flow Rate | 1,800 SCFH |
| Delivery Pressure | 204 PSIG |
| Air Compressor | 20 HP |
| Components |
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| Recommended For | E series L series M series PlateLASER series |
SUPPORTS TWO MACHINES
| D50-V50 | |
| Air Flow Rate | 3,000 SCFH |
| Delivery Pressure | 204 PSIG |
| Air Compressor | 25 HP Ozen Compressor |
| Components |
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| Recommended For | E-Series L-Series M-Series PlateLASER Series |
| Options | Upgrade to Kaeser Compressor Annual Filter Maintenance Kit |
Nitrogen generator is the separation of air components to capture nitrogen. Nitrogen makes up 78% of the gas in the atmosphere. The rest is 20.9% oxygen, 0.9% argon, 0.03% carbon dioxide and trace gases such as hydrogen, helium, neon, krypton, and xenon. For industrial laser cutting equipment, PRESSURE SWING ABSORPTION (PSA) is used to provide the high pressures and flow rates required.
NOTE: The maximum flow rate and purity required depend upon the cutting application and edge quality expectations. Other nitrogen generation systems are available to meet different requirements. Please contact Piranha for more information.
| F3000 | F4000 | F5000 | |
| N2 Flow Rate | 3,000 SCFH | 4,000 SCFH | 5,000 SCFH |
| Purity | 99.50% | 99.50% | 99.50% |
| Delivery Pressure | 400 PSIG | 400 PSIG | 400 PSIG |
| Air Compressor | 40 HP | 50 HP | 60 HP |
| Booster Compressor | 10 HP | 20 HP | 20 HP |
| Warranty | 3 years | ||
| Components |
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| Recommended For |
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A TopSinn 6-filter TODC-6L dust collector is available in lieu of the standard fume exhaust fan. The TODC‑6L features include:
SPARK ARRESTING SYSTEM FOR CUTTING ALUMINUM
The standard dust collector supplied with the machine is adequate for mild steel and stainless steel cutting. A spark arresting system can be installed between the laser and dust collector to enhance dust collection safety when cutting aluminum. The TODC-6L dust collector is required for this option.
Piranha suggests that you and your insurance provider review the pertinent NFPA standards prior to making any decision about aluminum dust collection and handling methods when cutting both aluminum and steel/stainless steel on the same machine. Pertinent NFPA standards include, but are not limited to, NFPA 484, NFPA 654 and NFPA 68.
CNC Programming of the Piranha LASER requires CAM software capable of supporting the advanced functions of the machine. The customer is responsible for all costs associated with the development of any new post processor from their selected CAM software vendor. Piranha will provide any information required for the post processor development and will verify that the NC code samples created by that post processor are functional. Requests for information and NC code samples for testing must be received by Piranha eight (8) weeks prior to the scheduled machine shipment.
If extra start-up time is required by Piranha to work with the CAM provider and to test the NC code during or after the machine installation, the additional Piranha service time and expenses will be invoiced to the customer at Piranha’s standard service rates.
Piranha E-Series lasers include rack mounted resonators. In the rare instance where repair is required, the resonator will be removed from the LASER and shipped to the resonator manufacturer for repair. The Piranha E-Series laser will be inoperable during that period. The RESONATOR RENTAL PROGRAM is designed to provide a loaner resonator in those instances.
Fiber LASER Resonator Rental Program Description
No special foundation is needed for the Piranha LASER. Standard concrete floors of a minimum 150mm (6”) depth are recommended. Flatness should be within 12mm (0.5”). There should be no expansion joints, saw cuts, or cracks in the floor beneath the frame of the LASER.
Download example layout diagrams.
Hexavalent chrome (Cr(VI)) is a known occupational carcinogen. Lung cancer is the greatest health risk. Other respiratory problems and skin reactions can also occur with prolonged exposure.
A high-efficient cartridge-style dust collector best captures hex chrome. Baghouse and electrostatic precipitators do not offer high enough filtration efficiencies to remove this contaminant to standards.
Minimum Efficient Reporting Value (MERV) represents the worst-case performance of a filter when dealing with particles in the range of 0.3 to 10 microns. Higher MERV ratings indicate greater efficiency. A MERV rating of 15-16 will capture 95%+ of particles. A HEPA filter rated at 99.97% efficiency at 0.3 microns will capture 9.997 or 10,000 same sized particles.
Installation is included with the purchase of a Piranha LASER.
Training will take place at the time of installation and will cover the operation of the machine, best practices for programming and applications, and basic preventative maintenance. All programmers, shift operators, and maintenance personnel for the machine are asked to participate in this training.
Warranty period is one (1) year, except as otherwise noted. LASER resonator manufacturer’s warranty will be passed through to the customer, but in no event will be less than one (1) year.
Phone support will be provided for the life of the machine at no additional charge.
Shipment is ExWorks Rockford, IL, USA.
Shipping arrangements will be made by Piranha unless alternative shipping is approved in writing by Piranha at least two weeks prior to the scheduled machine shipment date. Alternative shipping arrangements must comply with all Piranha shipping requirements.
Shipping costs and insurance will be the responsibility of the Buyer.
This budgetary proposal is a reference document and subject to change without notice. Upon request, a final proposal will be issued including firm pricing and contractual information. This budgetary proposal is not an agreement on pricing or specifications.