Description

Piranha C-Series Plasma Cutting Table

• Models:
  • Piranha C404
  • Piranha C408
  • Piranha C510
• Cutting Areas:
  • 4’ x 4’
  • 4′ x 8′
  • 5′ x 10′
• Machine Sizes*:
  • 404: 82”L x 92”W x 60”H
  • 408: 138”L x 92”W x 60”H
  • 510: 158”L x 102”W x 60”H
• Machine Weights:
  • 404: 1,500 lbs
  • 408: 2,000 lbs
  • 510: 2,500 lbs

*Excludes optional tube cutting attachment

INCLUDED FEATURES

1. Rugged Construction – All-Welded Steel Frame (not bolt-together) with high accuracy linear guides and bearings. Machine is assembled complete at the factory
2. Dual Side Drive – gantry driven on both sides for maximum stability
3. CNC Control with 10.4” High resolution color LCD monitor, shape library with 20 configurable shapes, 8MB memory & USB interface
4. Panasonic servo motors and drives – Powerful 400 watt servo motors (not stepper motors) on both X-axis and Y-axis with a maximum traverse speed of 8000mm/min.
5. Down draft exhaust system – Pre-vented duct work with exhaust fan for plasma dust extraction – no messy sludge to clean out and dispose of.
6. MicroStep Programmable Torch Height Control – controls torch height automatically
7. Breakaway Torch Mounting – protects the torch from inadvertent part tip-ups
8. ProNEST® 2019 LT Smart Start Programming System – 2D CAD drawing, DXF importing, integrated shape library, drag and drop nesting.NOTE: ProNEST® 2019 LT Essentials and ProNEST® 2019 LT Unlimited packages are available as options.

MACHINE SPECIFICATIONS

• Maximum Rapid Speed: 393 IPM
• CNC Control: Starfire
• Frame and Bridge Construction: Welded Tubular Steel
• Drive Motors:
  • X-axis Two Servo Motors
  • Y-axis – Servo Motor
  • Torch Height Control – Stepper Motor
• Drive System:
  • X-axis – Rack and Pinion each side
  • Y-axis – Rack and Pinion
  • Z-axis – Ball Screw
• Torch Control: Arc Voltage with Initial Height Sensing
• Torch Protection: Pneumatic Breakaway
• Exhaust Fan: 6500 cfm @ 3” H2O

AVAILABLE PLASMA SYSTEMS**

• Powermax 45XP: 1/2” (12mm) Production / 1/2” (12mm) Maximum (mild steel)
• Powermax 65: 5/8” (16mm) Production / 5/8” (16mm) Maximum (mild steel)
• Powermax 85: 3/4” (20mm) Production / 3/4” (20mm) Maximum (mild steel)
• Powermax 105: 3/4” (20mm) Production / 7/8” (22mm) Maximum (mild steel)
• Powermax 125: 3/4” (20mm) Production / 1” (25mm) Maximum (mild steel)

** Includes interface cable

CUSTOMER PROVIDED PLASMA SYSTEMS

Piranha can integrate existing air plasma systems up to 125A. The customer must provide details and specifications on the existing air plasma system for review before Piranha can approve the integration. There will be a minimum charge of $1,000 for systems not supplied by Piranha. Charges for additional components, cables, and shipping may be required after review. Piranha will not provide any warranty on the existing system and will not guarantee the cut quality.

HYPERTHERM PLASMA SPECIFICATIONS

Hypertherm ProNEST® LT Smart Start (INCLUDED)

Hypertherm ProNest® LT Smart Start is a powerful CAD/CAM nesting software designed for light industrial, mechanized cutting in production environments. It provides a single software solution for all of your conventional plasma cutting machines. ProNest® LT Smart Start helps fabricators and manufacturers increase material savings, boost productivity, reduce operating costs, and improve part quality by offering the right level of cutting expertise for your needs. It also supports Hypertherm SureCut™ technology, including easy setup, optimized process parameters, and easy trouble shooting. In addition, ProNestLT® Smart Start is backed by Hypertherm’s global network of professionals, meaning you’ll always have access to the service and support you need.

Part design and development

• Integrated 2D CAD program to create and edit CAD files
• Variable Shape Parts feature to develop common parts from templates

CAD/CAM import and conversion

• Import CAD files (industry-standard file formats)
• Raster to vector converts static images to CAD
• Automatic CAD file correction and error notification
• Automatic spline/ellipse smoothing and reduction
• Separate multiple parts from a single CAD file
• Automatic mapping of CAD layers to processes (cut, mark)

Job Set-Up

• Material database (with grade and gauge)
• Custom remnant creation (define irregular shapes
• for nesting)
• Grain constraint
• Safe zones for plate clamping applications

SureCut™ technology and built-in process expertise

• Material type, thickness, grade and class-based process parameters:
  • Separations for part, plate, and pierce spacing
  • Kerf compensation and feed rate
  • Lead-in/out style optimized for part geometry and quality
  • Cutting techniques
• Cut sequencing – automatic or manual

Interactive manual nesting

• Group parts into clusters for nesting
• Color parts according to part property
• Drag, drop, bump, and auto-bump parts on the nest
• Move, mirror, and drag to rotate parts
• Click and drag to automatically array parts
• Prohibit/permit nesting inside of a part
• Part interference detection
• Edit lead-in/out position and properties within the nest
• Animated cutting sequence simulation
• Control cut direction and cut sequencing on part-by-part basis
• Plate cropping

Detailed reporting

• Management and shop reports
• Export reports directly to PDF, Excel spreadsheet, CSV, or webpage

ProNEST® LT – Optional Packages

ProNEST® LT Essentials

• ProNEST® LT Smart Start
• Automatic nesting

ProNEST® LT Unlimited

• ProNEST® LT Smart Start
• Automatic nesting
• Common-line cutting
• Chain/bridge cutting
• Skeleton cut-up

AVAILABLE OPTIONS

• Tube Cutting Attachment: Side mount for round tubing from 2” up to 11-1/2” diameter x 4’, 8’, or 10’ long cutting capacity (based on the length of the table), no additional torch required.
  • NOTE: Not available as a field retrofit
  • Tube cutting attachment is located outside of the cutting table and will require additional customer supplied dust extraction.
• Air Dryer Unit: Water-oil separator and post filter. This option requires separate 120VAC electrical service.
  • NOTE: Not needed if Three-Stage Filter System is ordered.
• Three-Stage Filter System: A series of three different filters to remove moisture, oil, and particulate.
  • NOTE: Not needed if Air Dryer Unit is ordered.
• Consumable Kits
  • Powermax 45XP: Includes consumables for the Powermax 45XP cutting system.
  • Powermax 65: Includes consumables for the Powermax 65 cutting system.
  • Powermax 85: Includes consumables for the Powermax 85 cutting system.
  • Powermax 105: Includes consumables for the Powermax 105 cutting system.
  • Powermax 125: Includes consumables for the Powermax 125 cutting system.
• Dust Collection System – Steel Cutting Only:
  • Camfil Farr GS4 4-Cartridge Dust Collector (see description)
  • Requires separate 460v supply
  • NOTE: Not available with Powermax 105 and Powermax 125
• Dust Collection System – Water Table:
  • Water table for Powermax 45XP, Powermax 65, and Powermax 85. 4” water depth.
  • NOTE: Included with Powermax 105 and Powermax 125
• On-site Training: A Piranha Factory Technician is available to assist with training at your location based on our standard service rates. A standard one-day training session will be approx. $5,500 including time, travel expenses and one day of machine training. Specific estimates are upon request.
• ProNEST® LT Optional Packages:
  • ProNEST® LT Essentials
  • ProNEST® LT Unlimited

DUST COLLECTION SYSTEM – STEEL CUTTING ONLY (OPTIONAL)

NOTE: The Dust Collection System is only available on systems with the Powermax 45XP, Powermax 65, and Powermax 85 plasma units. A water table is included for systems with the Powermax 105 and Powermax 125 plasma units.

FARR GOLD SERIES® Packaged (GSP-4) Dust Collector

• Built-in spark baffle inlet to protect cartridges
• Standard easy-to-remove dust drawer(s)
• Factory installed sprinkler head mounted in dust collector

CONSTRUCTION

• Gold Series module is constructed of 7 gauge steel
• Door, hopper, inlet and panels are all 10 gauge steel
• Powder Paint Finish

AUTOMATIC FILTER CLEANING

• Filters are automatically back-flush cleaned with periodic pulses of compressed air
• Vertical design of the Camfil APC cartridges provides more efficient pulsing of dust, thus eliminating uneven dust loading associated with horizontally mounted cartridges

INTEGRATED CONTROLS

• Hand/off/auto switch for direct control of dust collector
• On-demand pulse cleaning controls
• Digital and analog readout of filter pressure differential, alarm output of high pressure
• Control voltage transformer

FILTER ACCESS • Tool-less quick-open access door(s). • Cam-operated clamp bars.

INLET

• Standard collared inlet allows for quick and easy hose connection
• Perforated plate installed in the inlet protect the filters from incoming dust and separates the larger dust particles directly into the hopper, reducing the load on the filters
• Includes integral inlet damper for airflow control

UTILITY REQUIREMENTS

Required:

• 230V SINGLE PHASE AC / 30A service for table, CNC control, and exhaust fan
  NOTE: A transformer will be required if other voltages, such as 208V, are supplied. Connection of other voltages to the machine will void the warranty unless approved in writing by Piranha.
• Separate Electrical Service for Hypertherm Plasma System. The Hypertherm Powermax series is available with several power options. Consult factory for information.
• Dry Compressed air – 90 psi minimum
• Earth Ground Rod with separate green insulated number 4 stranded copper welding cable leading to plasma cutting system

Recommended:

• Air Dryer Unit or Three-Stage Filter System

INSTALLATION

Customer is responsible for the complete installation of the equipment including (but not limited to):

1. Rigging
2. Leveling
3. Electrical Installation
4. Start-up

Piranha will supply appropriate installation and operations manuals for performing installation. Installation and training by Piranha field service technicians is available at prevailing rates. Technical support for installation and ongoing operation is available via phone at no charge.

If customer purchases plasma system from another source, then customer will be responsible for the connection and integration of the plasma system to the machine.

WARRANTY

Twelve (12) month parts warranty, covering defects in materials or workmanship.

DELIVERY

Normal delivery is from stock subject to confirmation at the time of order. Price is FOB factory Rockford, Illinois and does not include any applicable sales tax or installation. The machine is shipped totally wired through to the electrical enclosure box. It has been left to the purchaser’s discretion whether to wire direct to a disconnect or to install a cord and plug for mobility.

SHIPMENT REQUIREMENTS

MegaFab requires Flatbed Trailer(s), with adequate Chains and tarps (to cover full height and width), to assure protection of this equipment when using truck transportation. Please make sure that adequate deck space is allotted for machine and all accessories shipping with order. Upon request, MegaFab will arrange shipping to destination. Freight and insurance charges are the responsibility of the customer and will be invoiced on machine order. Please consult the factory for any questions regarding shipping requirements.

PAYMENT TERMS

Stock machines require 100% payment prior to shipment. Non-stock machines require a down payment of 50%, with the remaining 50% due prior to shipment.

FINANCING OPTIONS

Piranha is here to help you make your shop run better, and that includes making your acquisition easier, too. Our abilities include: $750,000.00 same day application only program, 100% financing, and first payment delay for 6 months (optional). Learn More.

*Prices and specs subject to change without notice.