Piranha HD Series Plasma Table (5×10)

Build Your HD Series

Piranha HD510 (5’ x 10’ cutting area)

Piranha HD Plasma tables provide near LASER cut quality for a significantly lower investment than fiber LASER cutting. That makes Piranha HD plasma tables an excellent value for precision cutting, at a cost lower than competing plasma cutters.

Select options to build your perfect table. Specifications for each option are listed in the description.

Plasma System

Filtering Options

Software Options

Description

Piranha HD Series Plasma Table

STANDARD FEATURES

  1. Rugged Construction – All-Welded Steel Frame (not bolt-together) with high accuracy linear guides and bearings. Machine is assembled complete at the factory
  2. Dual Side Drive – gantry driven on both sides for maximum stability
  3. CNC Control with Hypertherm MicroEdge Pro or Edge Connect
  4. Panasonic servo motors and drives – Powerful 750-watt servo motors (not stepper motors) on both X-axis and Y-axis with a maximum traverse speed of 787 in/min.
  5. Zoned Down draft exhaust system – with 6 zones
  6. Hypertherm Sensor Torch Height Control – controls torch height automatically
  7. Breakaway Torch Mounting – protects the torch from inadvertent part tip-ups

MACHINE SPECIFICATIONS

FEATURE SPECIFICATION
Effecting Cutting Area 63” x 122”
Maximum Material Thickness 2”
Maximum Rapid Speed 787 IPM
CNC Control Hypertherm MicroEdge Pro or Edge Connect
Frame and Bridge Construction Welded Tubular Steel
Drive Motors X-axis – Two Servo Motors
Y-axis – Servo Motor
Torch Height Control – Hypertherm Sensor
Drive System X-axis – Rack and Pinion each side
Y-axis – Rack and Pinion
Z-axis – Ball Screw
Torch Control Arc Voltage with Initial Height Sensing
Torch Protection Yes
Zoned Downdraft Table 6 zones

AVAILABLE SIZES

MODEL CUTTING AREA MACHINE SIZE
Piranha HD510 5’ x 10’ 13’10” X 9’9”

AVAILABLE PLASMA SYSTEMS

PLASMA SYSTEM MAXIMUM AVAILABLE CUTTING CURRENT
Hypertherm Powermax 125 125A
Hypertherm MAXPRO200 200A
Hypertherm HPR130XD 130A
Hypertherm XPR170

Core or Optimix* Console

170A
Hypertherm XPR300

Core or Optimix* Console

300A
*NOTE: Vented Water Injection (VWI) processes using water shield technology are not supported.

AVAILABLE OPTIONS

OPTION DESCRIPTION
Air Dryer Unit (see note) Water-oil separator and post filter. This option requires separate 120VAC electrical service.
NOTE: Not needed if Three-Stage Filter System is ordered.
Three-Stage Filter System (see note) A series of three different filters to remove moisture, oil, and particulate.
NOTE: Not needed if Air Dryer Unit is ordered.
Dust Collection System
– Steel Cutting Only (see note)
Camfil Farr GSP 6-Cartridge Dust Collector (see description)

Requires separate 460v supply

Additional Dust Collection System – Aluminum Cutting Camfil Farr GSP 6-Cartridge Dust Collector including explosion vent, manual damper valve, spark cooler, and explosion isolation valve
Requires separate 460v supply
ProNEST® Programming System for HD and X-Definition™ plasma systems
ProNEST® Add-On Modules
NOTE: These modules are available for additional functionality of ProNEST®
  • Automatic Nesting
  • Common-line Cutting
  • Chain and Bridge Cutting
  • Skeleton Cut-Up
  • Pipe and Fittings Library

HYPERTHERM PLASMA SPECIFICATIONS

POWERMAX 125

MATERIAL THICKNESS MAXIMUM CUTTING SPEED
10 GA MS 224 IPM @ 65A
1/4” MS 225 IPM @ 125A
3/8” MS 138 IPM @ 125A
1/2” MS 93 IPM @ 125A
5/8” MS 66 IPM @ 125A
3/4” MS 48 IPM @ 125A
1” MS 30 IPM @ 125A
1-1/4” MS 20 IPM @ 125A Edge start only
1-1/2” MS 14 IPM @ 125A Edge start only
GAS TYPE AIR NITROGEN
Gas Quality Clean, dry, oil-free per ISO 8573-1 Class 1.2.2 99.995% pure
Recommended gas inlet flow and pressure Cutting: 550 scfh @ 85 psi (260 slpm @ 5.9 bar)

Power Connections for the Powermax 125 (CSA Models)

INPUT VOLTAGE INPUT CURRENT AT RATED OUTPUT (A) INPUT CURRENT AT ARC STRETCH (A) FUSE/BREAKER SIZE  (SLOW-BLOW) (A)
480V THREE-PHASE 31 50 50
600V THREE-PHASE 24 38 40

Hypertherm MAXPRO200

MATERIAL THICKNESS MAXIMUM CUTTING SPEED (MILD STEEL)
10 GA MS 240 IPM @ 130A
1/4” MS 235 IPM @ 200A
3/8” MS 150 IPM @ 200A
1/2”MS 130 IPM @ 200A
3/4” MS 80 IPM @ 200A
1” MS 55 IPM @ 200A
1-1/4” MS 32 IPM @ 200A
1-1/2” MS 22 IPM @ 200A Edge start only
1-3/4” MS 15 IPM @ 200A Edge start only
2” MS 10 IPM @ 200A Edge start only
GAS TYPE AIR NITROGEN OXYGEN
Gas Quality Clean, dry, oil-free per ISO 8573-1 Class 1.4.2 90 PSI, 400 scfh 99.9% pure Clean, dry, oil free90 PSI, 400 scfh 99.5% pure Clean, dry, oil free90 PSI, 120 scfh

Note: MAXPRO200 is not a HyDefinition (HD) or HyPerformance (HPR) plasma system

Power Connections for the MAXPRO200 (CSA Models)

INPUT VOLTAGE INPUT CURRENT AT RATED OUTPUT (A) FUSE/BREAKER SIZE  (SLOW-BLOW) (A)
220V THREE PHASE 98
240V THREE-PHASE 90
440V THREE PHASE 49
480V THREE PHASE 45

Hypertherm HPR130XD

MATERIAL THICKNESS MAXIMUM CUTTING SPEED (MILD STEEL)
10 GA MS 240 IPM @ 130A
1/4” MS 150 IPM @ 130A
3/8” MS 110 IPM @ 130A
1/2”MS 80 IPM @ 130A
3/4” MS 45 IPM @ 130A
1” MS 20 IPM @ 130A
1-1/4” MS 15 IPM @ 130A Edge start only
1-1/2” MS 10 IPM @ 130A Edge start only
GAS TYPE AIR NITROGEN OXYGEN
Gas Quality Clean, dry, oil-free per ISO 8573-1 Class 1.4.2 115 PSI, 250 scfh 99.99% pure Clean, dry, oil free115 PSI, 250 scfh 99.5% pure Clean, dry, oil free115 PSI, 150 scfh

Power Connections for the HPR130XD (CSA Models)

INPUT VOLTAGE INPUT CURRENT AT RATED OUTPUT (A) FUSE/BREAKER SIZE  (SLOW-BLOW) (A)
220V THREE PHASE 57
240V THREE-PHASE 52
440V THREE PHASE 28
480V THREE PHASE 26

Hypertherm XPR170

MATERIAL THICKNESS MAXIMUM CUTTING SPEED (MILD STEEL)
10 GA MS 240 IPM @ 130A
1/4” MS 200 IPM @ 170A
3/8” MS 140 IPM @ 170A
1/2”MS 115 IPM @ 170A
3/4” MS 65 IPM @ 170A
1” MS 45 IPM @ 170A
1-1/4” MS 30 IPM @ 170A
1-1/2” MS 20 IPM @ 170A Edge start only
1-3/4” MS 14 IPM @ 170A Edge start only
2” MS 10 IPM @ 170A Edge start only
GAS TYPE AIR NITROGEN OXYGEN
Gas Quality

Core & Optimix Consoles

Clean, dry, oil-free consistent with ISO 8573-1:2010 Class 1.4.2 110 PSI, 250 scfh 99.99% pure Clean, dry, oil free110 PSI, 380 scfh 99.5% pure Clean, dry, oil free110 PSI, 150 scfh
GAS TYPE HYDROGEN ARGON F5 (95% N2, 5% H2)
Gas Quality

Optimix Console Only*

99.995% pure 110 PSI, 150 scfh 99.99% pure Clean, dry, oil free110 PSI, 105 scfh 99.98% pure 110 PSI, 85 scfh

 *NOTE: Vented Water Injection (VWI) processes using water shield technology are not supported.

 Power Connections for the XPR170 (CSA Models)

INPUT VOLTAGE INPUT CURRENT AT RATED OUTPUT (A) FUSE/BREAKER SIZE  (SLOW-BLOW) (A)
220V THREE PHASE 106
240V THREE-PHASE 97
440V THREE PHASE 53
480V THREE PHASE 49

Hypertherm XPR300

MATERIAL THICKNESS MAXIMUM CUTTING SPEED (MILD STEEL)
10 GA MS 240 IPM @ 130A
1/4” MS 200 IPM @ 170A
3/8” MS 140 IPM @ 170A
1/2”MS 155 IPM @ 300A
3/4” MS 105 IPM @ 300A
1” MS 75 IPM @ 300A
1-1/4” MS 55 IPM @ 300A
1-1/2” MS 40 IPM @ 300A
1-3/4” MS 30 IPM @ 300A
2” MS 21 IPM @ 300A Pierce start with OptiMix Console Edge start with Core Console
GAS TYPE AIR NITROGEN OXYGEN
Gas Quality

Core & Optimix Consoles

Clean, dry, oil-free consistent with ISO 8573-1:2010 Class 1.4.2 110 PSI, 250 scfh 99.99% pure Clean, dry, oil free110 PSI, 380 scfh 99.5% pure Clean, dry, oil free110 PSI, 150 scfh
GAS TYPE HYDROGEN ARGON F5 (95% N2, 5% H2)
Gas Quality

Optimix Console Only*

99.995% pure 110 PSI, 150 scfh 99.99% pure Clean, dry, oil free110 PSI, 105 scfh 99.98% pure 110 PSI, 85 scfh

 *NOTE: Vented Water Injection (VWI) processes using water shield technology are not supported.

 Power Connections for the XPR300 (CSA Models)

INPUT VOLTAGE INPUT CURRENT AT RATED OUTPUT (A) FUSE/BREAKER SIZE  (SLOW-BLOW) (A)
220V THREE PHASE 188
240V THREE-PHASE 172
440V THREE PHASE 94
480V THREE PHASE 86

Hypertherm ProNEST® (OPTIONAL)

ProNest® is a powerful CAD/CAM nesting software designed for light industrial, mechanized cutting in production environments. It provides a single software solution for all of your conventional plasma cutting machines. ProNest® helps fabricators and manufacturers increase material savings, boost productivity, reduce operating costs, and improve part quality by offering the right level of cutting expertise for your needs. It also supports Hypertherm SureCut™ technology, including easy setup, optimized process parameters, and easy trouble shooting. In addition, ProNest® is backed by Hypertherm’s global network of professionals, meaning you’ll always have access to the service and support you need.

FEATURE BENEFIT
Part Design and Development
  • Integrated 2D CAD program to create and edit CAD files
  • Variable Shape Parts feature to develop common parts from templates
CAD/CAM Import and Conversion
  • Import CAD files (industry-standard file formats)
  • Raster to vector converts static images to CAD
  • Automatic CAD file correction and error notification
  • Automatic spline/ellipse smoothing and reduction
  • Separate multiple parts from a single CAD file
  • Automatic mapping of CAD layers to processes (cut, mark)
Job Set-Up
  • Material database (with grade and gauge)
  • Custom remnant creation (define irregular shapes for nesting)
  • Grain constraint
  • Safe zones for plate clamping applications
SureCut™ technology and built-in process expertise
  • Material type, thickness, grade and class-based process parameters:
    • Separations for part, plate, and pierce spacing
    • Kerf compensation and feed rate
    • Lead-in/out style optimized for part geometry and quality
    • Cutting techniques
  • Cut sequencing – automatic or manual
OPTIONAL – ProNEST® Add-On Modules
  • Automatic Nesting
  • Common-line Cutting
  • Chain and Bridge Cutting
  • Skeleton Cut-Up
  • Pipe and Fittings Library

FLOOR SPACE REQUIREMENTS

DUST COLLECTION SYSTEM* – STEEL CUTTING ONLY (OPTIONAL)

FARR GOLD SERIES® Packaged (GSP-6) Dust CollectorDust Collector

  • Built-in spark baffle inlet to protect cartridges
  • Standard easy-to-remove dust drawer(s)
  • Factory installed sprinkler head mounted in dust collector

CONSTRUCTION

  • Gold Series module is constructed of 7 gauge steel
  • Door, hopper, inlet and panels are all 10 gauge steel
  • Powder Paint Finish

AUTOMATIC FILTER CLEANING

  • Filters (6) are automatically back-flush cleaned with periodic pulses of compressed air
  • Vertical design of the Camfil APC cartridges provides more efficient pulsing of dust, thus eliminating uneven dust loading associated with horizontally mounted cartridges

INTEGRATED CONTROLS

  • Hand/off/auto switch for direct control of dust collector
  • On-demand pulse cleaning controls
  • Digital and analog readout of filter pressure differential, alarm output of high pressure
  • Control voltage transformer

FILTER ACCESS

  • Tool-less quick-open access door(s)
  • Cam-operated clamp bars

INLET

  • Standard collared inlet allows for quick and easy hose connection
  • Perforated plate installed in the inlet protect the filters from incoming dust and separates the larger dust particles directly into the hopper, reducing the load on the filters
  • Includes integral inlet damper for airflow control

ADDITIONAL DUST COLLECTOR FOR PLASMA CUTTING ALUMINUM (OPTIONAL)

NOTE: ALUMINUM DUST CAN CAUSE FIRES OR EXPLOSIONS

The ADDITIONAL DUST COLLECTOR FOR PLASMA CUTTING ALUMINUM is a second dust collector that collects aluminum and steel in different dust collectors. The dust collector used for aluminum cutting must be located outside. Precautions must be taken when running aluminum. The chances for fires or explosions increase when running both steel and aluminum on the same machine. Hot steel slag (which has a higher melting point than aluminum) will ignite the aluminum dust particles.

The following items are included in the dust collector assembly:

  • Dust collector and filters
  • Explosion vent on dust collector (should there be an explosion, this will direct the force of an explosion in the appropriate direction and minimize damage to the dust collector).
  • Manual damper valve to direct exhaust to the appropriate dust collector.
  • Miscellaneous electrical components.
  • Spark cooler and explosion isolation valve
  • Documentation (manuals)

EXPLOSION RISKS ARISING FROM ALUMINUM CUTTING

Safe handling of aluminum dust is critical as detailed in the document from The Aluminum Association (www.aluminum.org) “Guidelines for Handling Aluminum Fines Generated During Various Aluminum Fabricating Operations”. Even small amounts of aluminum dust hold potential for explosion and fire and Piranha strongly recommends the use of a separate dust collector, with deflagration (i.e. explosion) venting, for cutting aluminum.

Piranha suggests that you and your insurance provider review the pertinent NFPA standards prior to making any decision about aluminum dust collection and handling methods when cutting both aluminum and steel/stainless steel on the same machine.  Pertinent NFPA standards include, but are not limited to, NFPA 484, NFPA 654 and NFPA 68

It is the Buyer’s responsibility to be aware of all appropriate safety laws, regulations, and standards related to cutting explosive materials.

Safe manufacturing practices include (but are not limited to) the following:

  • Aluminum dust should be collected in a separate dust collector specifically dedicated to aluminum.
  • Dust should be removed from the collection pan on a daily basis
  • The dust collector should have deflagration venting and be located outdoors.  The deflagration vent should be oriented in a direction to prevent damage to personnel and property.

Piranha cannot be held responsible for fires or explosions as a result of the ignition of aluminum dust from improper handling.

DUST COLLECTOR WITH DEFLAGRATION VENTING OPTION

A deflagration vent is a membrane panel that provides a dust collector wall that is weaker than the rest of the dust collector.  In the event of aluminum dust causing an explosion, the force of the explosion will be directed primarily through the “weak” membrane panel. By orienting the dust collector appropriately, this will direct the force of an explosion in a known direction – one that will provide the lowest risk to personal injury or property damage consistent with NFPA 484.  A “Spark Cooler” is also included in this package to reduce the probability of hot sparks reaching the dust collector thus mitigating the frequency of fire events.

IMPORTANT NOTE – PLEASE READ:

Aluminum, titanium, and other high strength light weight alloys present a higher risk of fire and explosion compared to steel and stainless-steel alloys.  Although the Spark Cooler will be effective at reducing the temperature of particles in the conveying duct, there is a potential for higher incidence of larger particles and lower ignition temperatures of the collected particles.  As such, Piranha cannot guarantee that the device will be completely effective in eliminating sparks or fires in this application and has not performed specific analysis of this application.  In addition, mixing of steel and aluminum on the same system/collector has the potential to produce a reaction that can cause the aluminum dust and iron oxide dust to ignite without a spark.  This “thermite” reaction produces its own oxygen, and can be initiated without any external ignition source [Fe2O3 + 2 Al → 2 Fe + Al2O3 ].  The reaction is highly exothermic and will produce liquid iron at temperatures reaching up to 2500 °C with iron(III) oxide.   A spark that doesn’t get extinguished prior to the collector with both steel and aluminum dust can also trigger the thermite reaction.

The customer is strongly recommended to undertake sufficient additional analysis, engineering, fire and explosion mitigation assessments to address these risks. Furthermore, as with any application, the Spark Cooler should not be used as a standalone device when any potential exists for explosion, or other catastrophic or serious injury, due to fire or explosion. In such applications, additional fire and explosion containment and suppression measures are critical.

UTILITY REQUIREMENTS

Required:

  • 240 SINGLE PHASE AC / 25A service for table, CNC control, and exhaust fan.

NOTE: A transformer will be required if other voltages, such as 208V, are supplied.
Connection of other voltages to the machine will void the warranty unless approved in writing by Piranha.

  • Separate Electrical Service for Hypertherm Plasma System. Refer to the Hypertherm plasma system information. Consult factory for information).
  • Dry Compressed air – 90 psi minimum
  • Earth Ground Rod with separate green insulated number 4 stranded copper welding cable leading to plasma cutting system
  • Operational programming/nesting software. Programs should be generated and reviewed in advance by Whitney Applications.

Recommended:

  • Air Dryer Unit or Three-Stage Filter System

INSTALLATION

Factory installation is included.

WARRANTY

Twelve (12) month parts warranty, covering defects in materials or workmanship.

DELIVERY

Normal delivery is from stock subject to confirmation at the time of order. Price is FOB factory Rockford, Illinois and does not include any applicable sales tax or installation. The machine is shipped totally wired through to the electrical enclosure box.  It has been left to the purchaser’s discretion whether to wire direct to a disconnect or to install a cord and plug for mobility.

SHIPMENT REQUIREMENTS

MegaFab requires Flatbed Trailer(s), with adequate Chains and tarps (to cover full height and width), to assure protection of this equipment when using truck transportation. Please make sure that adequate deck space is allotted for machine and all accessories shipping with order. Upon request, MegaFab will arrange shipping to destination. Freight and insurance charges are the responsibility of the customer and will be invoiced on machine order. Please consult the factory for any questions regarding shipping requirements.

PAYMENT TERMS

Stock machines require 100% payment prior to shipment. Non-stock machines require a down payment of 50%, with the remaining 50% due prior to shipment.

*Prices and specs subject to change without notice.

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